Net@Pro allows real time, shop floor, digital data collection in a paperless environment. The work order
progress data are input by the operators through simple browser based devices (PC, tablet) lowering
the infrastructural costs and enhancing data precision and promptness.
Net@Pro changes the MES paradigms: ease of use, easy configuration, user-customizable interface, use from any device via WEB
Net@Pro offers a fully customizable work environment.
Choose from 15 different themes (meeting, personal consultation, production department, etc), change icons, colors, complete your profile, and set performance modules and dashboards according to your preferences.
EASY TO CONFIGURE
Net@Pro can be easily and quickly configured directly by the user through drag & drop. It is the only MES system that solves complex problems with the utmost simplicity.
RESPONSIVE AND TOUCH
Net@Pro is developed with web technology, it's responsive and touchscreen so you can use it on any device.
No expensive hardware is needed, production advancement can be done with a simple tablet and you can check the factory trend in real time anywhere and anytime.
With Net@Pro data is collected completely and correctly without the need to fill-in work order’s documents at the end of the shift/day. Production progress statements are input by PC, tablet and smartphone using a web browser front-end making data analysis available in real time, always and everywhere.
The declarations collected in real time by single operators and /or teams are checked and processed online providing squared data for direct and indirect activities, good quantities, scraps, nor conform/suspended parts.
The work orders with basic data (routings and bill of materials) can be acquired directly by the ERP system or be input and manage directly in Net@Pro. The production plan and any information connected with the production process (orders, operations, materials, lots, drawings, quality checks, operating notes, etc.) are digitally dispatched to the shop floor: this way the operator has all the necessary, on demand, up-to-date information at the right time and in the right place.
From the input production data, the system records the progress production events allowing interactive, real-time monitoring of factory activity.
When production routings are not available or in case of prototypes production, Net@Pro is still able to collect from the shop floor the activities done with the relative times and quantities.
For those parts that need to be reworked/fixed, the system can generate operation/routings/sub-orders on-demand to collect properly the times and quantities of the fixing operations, keeping the link with the original work order.
Basic record structures (materials, resources, work orders, etc.)
Complete users’configuration, local user groups or connected via WEB and definition of interaction rules
Complete configuration of menus, panels, lists, icons
Multilingual and multi-plant management based on user profile– Shifts and calendars management– Local or distributed information dispatching: orders, operations, materials, resources, drawings, notes, files in any format (Word, Excel, Dxf, ecc.)
Operations splitting and batching
Progress and real-time monitoring of production plan:– Production progress state and management– Parametric controls on declared quantities
– Tasks queue visibility
– Parametric control of the production sequence: production progress control rules, moving sequences
Milestone (backflushing automatic order progress)
– Milestone operations definition
– Automatic progress of previous operations
– Propagation and quantity leveling functionality in backflushing and milestone mode
– Configurable rules for progress and time balance for “no milestone” operations
Alternative Resource and Operations management– Multi-items work orders management
Multi-items warehouse storing– storing the same material in different batches
Progress and time balancing (in real time):– Standard set-up and working time Management for the Machine and Manpower– Collection of actual setup/work/rework time for Machine and Manpower
– Advanced rules for splitting indirect time, justified inactivity, maintenance, etc
– Balancing/authorization extra time
Print of shop floor documentation (work order, task, picking list) for operational support
Real time monitoring dashboard– Resource Display status light (work / setup, available, blocked)– Display of logical states, activities in progress, active operators
– Pending queue display
– operations and resources “historical events” list
Graphical dashboard function for machine states
Machine stop button with block type causalization (also in deferred mode)
Automatic task suspension and re-open, automatic storings and pickings.
Operator skill management
Integration with external pay roll/attendance management systems
Possibility to modify the acquired declarations or add new ones to balance times and quantities
The module allows a complete material handling and work order material requirements (picking, storing and between deposit transfers)
Between task Warehouses (work in progress materials)– Automatic between task warehouses progress from operation declarations
BILL OF MATERIALS
Bill of materials graphical management
“Where used”, copy, drag & drop functions
Work Order Generation (at one or all levels of the BOM) with explosion of material requirements (taking into account the expected scrap percentage)
Work teams management
Declarations by the team leader with automatic event generation for all members of the group
Entry/exit from the team with task progress configured request
Keeping/not keeping a member in case of a pause/absence with possible automatic re-open of tasks not yet completed
“Prototype” type orders management
Time/quantities activities collection through the declaration of the work order header number and the type of activity carried out in the department chosen through a combo
Automatic and configurable generation of the work order routing
Complete support of the configured controls (states, quantities)
Shifts and calendar management
Automatic calculation of operator production times compared with the attendance hours per shift
No balanced operator hours detection
Manual and / or automatic balance
Summary: Availability of structured pre-processed data for statistical use; Data aggregations per plant / period
Standard routings management with graphical query/display tree
Alternative routings/alternative operations management
Routing variants: routings historical changes
Family / analytical suspension reason management
Possibility of recursive suspensions management
New re-work order generation or queuing of suspended quantities to existing work orders
Possibility to complete the re-work order autonomously
– Possibility of “return” in the original order of the material reworked
– generation of parallel tasks (eg. “counter” rework) with task sequence/quantity controls configured for the father-work-order
Generation of cumulative rework tasks for single order, collecting all the rework times executed in the specific order
Technical sheets can be assigned to: material, work order, task, machine, lot:
– definition and display of target values
– actual values actualization
WBS – JOB ORDER MANAGEMENT
Multiple order groupings, objects, resources, materials, management for correct representation of complex structures and for job order/contract management